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Converter

  • Magnesia carbon brick(converter lining)
 
It is made from fused magnesite, high carbide graphite as raw material, adding anti-oxidant as binder, forming under high pressure. It has good corrosion resistance and thermal shock stability, widely used converter .
 
Brand
ZMC8
ZMC10
ZMC12
ZMC14
ZMC15
ZMC16
ZMC18
ZMC20
MgO(%)≥
86
80
78
76
75
74
72
70
C(%)≥
8
10
12
14
15
16
18
20
Apparentporosity(%)≤
4
4
4
3
3
3
3
3
Bulkdensity(g/cm3)≥
3.05
3.03
3
2.96
2.95
2.95
2.92
2.88
C.C.S.(MPa)≥
45
40
40
40
35
35
35
30
H.M.O.R.(MPa)1400℃x0.5hr≥
6
6
6
8
8
8
8
8
Application
Upper
Upper
Lower cone
Common
Common
Common
Slag line, trunnion
Slag line, trunnion
  • Large-face patching mix and throw-hand mix
 
It's made from magnesite as raw material, adding modified pitch, flowability agent, sintering agent and additives. It has good spread-out under high temperature, is rapid sintered and mainly used in converter.
 
Brand
MgO
C
C.C.S
A. P.
B.D
Size
(%)
(%)
100℃×3hr(MPa)
(%)
(g/cm3)
(mm)
BLL-A
≥80
≥7
≥4
≤28
≥2.3
0-10
BLL-E
≥75
≥10
≥5
≤25
≥2.3
0-5
Throw –hand mix Specification: MgO ≥ 83%l C ≥ 6%; Bulk density ≥ 2.08 g/cm3
  • Gunning mix for converter
 
Brand
MgO
CaO
H.M.O.R (Mpa)
L.C (%)
Size (mm)
(%)
(%)
100℃×24hr
1500℃×3hr
1500℃×3hr
PBL-1
≥80
3-5
≥0.5
≥2.5
-1
0-3
PBL-2
≥82
 
≥0.5
≥2.5
-1
0-4
  • Patching brick
 

It’s made from sintered magnesite, fused magnesite, pitch, graphite as raw material and pressed by friction press to the modified size, it can be applied to patch large-face for converter.

 
Brand
MgO(%)≥
C(%)≥
BLZ-78
78
5
BLZ-82
82
5
BLZ-85
85
5
  • Stopping-slag pellet
 
Spec.  
Model 
Ball Body
Guide Pole 
MgO
M-1
85%
88%
Al2O3
A-1
80%
85%
 
Model 
Bulk Density (g/cm3)
Cushing strength 
Refractoriness  
Ball Body
Guide Pole
Ball Body
Guide Pole
Ball Body
Guide Pole
M-1
2.6
2.8
110℃×24hr
40MPa
1790℃ 
1790℃ 
40MPa
1500℃×3hr
50MPa
50MPa
A-1
2.6
2.8
110℃×24hr
50MPa
1790℃ 
1790℃ 
50MPa
1500℃×3hr
60MPa
70MPa
  • Taphole hole brick & Patching mix
 

It has features of rapid sintering, corrosion resistance, excellent watering resistance, widely used in hot patching for converter taphole.

 

Brand

MgO(%)

M.O.R(MPa)
1500℃×3hr

C.S
(MPa)

B.D(g/cm3)
1500℃×3hr

XPL-1

85

≥5

≥20

≥2.40

  • Caustic Calcined Magnesite pellet
 

MgO

Igloss (max.)

Residual moisture (max.)


B.D g/cm
3

Size(mm)

75%±1%

15%

1%

1.8-2.0

30-60

72%±2%

25%

2%

1.8-2.0

30-60

65±1%

30%±2%

3%

1.8-2.0

30-60

60%±1%

35%±2%

4%

1.8-2.0

30-60

  • Modification agent (black pellet)
 

Brand

MgO %

C %

Ash %

Volatile Component %

GZJ-1

50

8-12

≤5

≤3

GZJ-2

55

8-12

≤5

≤3

  • Coating magnesia granule(passivation magnesia powder)
 
The coating magnesia granules produced by our company adopt special technology process to coat ball-shaped magnesia granules with the inorganic metallic chloride salt, which can be directly sued with single tuyere blowing and single tuyere combined blowing special equipment. The granules are uniform, having advantages, including good fluidity, high desulphurization rate, well desulphurization result, low unit consumption, small consumption and low comprehensive cost, lower hot metal temperature, less slag in the hot metal, easy control, safety and reliability, even delivery while blowing, no pulse phenomenon, no stick to tuyere, no jam to tuyere, convenient operation, and therefore, it is the perfect high-tech product for hot metal desulphurization.

1.Physical and Chemical Specification:
1)Chemical composition:
Magnesia content before deactivation: ≮ 99.95%
Active magnesia content after deactivation:90-96%
2)Physical specification:
Appearance: silver grey colour, spherical, oval or multi-chamfered shaped granule.
Grain size: 0.5-1.6mm
Grain composition: 0.5-1.6mm≥90%
Irregular grain (i.e. needle shaped grain bigger than 3mm) ≤10%
Apparent density: 0.98-1.0g/m3
Repose angle:< 30°
Auto-ignition point: ≮600℃
Ignition-resistant time: (1000℃) 15-17s

2.Technology Property
1)Initial sulfur content in hot metal: 0.030%
Final sulfur content up to 0.001%
2)Unit consumption: 0.35-0.40kg/t hot metal
3)Blowing time: 6.5-10 min.
4)Blowing temperature drops: 1.2℃/min.
  • Lance pipe in hot metal desulphurization
 
Desulphurization of hot metal by powder injection is to blow the desulphurization powder into the hot metal through the desulphurization tuyere by the inert gases as carrier, and then the desulphurization powder reacts with the sulfur inside the hot metal to accomplish the purpose of desulphurization.
Desulphurization of hot metal by powder injection is a non-continuous periodic process, the tuyere works under the high temperature of 1400℃ in hot metal and under the atmospheric condition. The frequent thermal shock often makes the desulphurization tuyere body crack, and even penetration or rupture occurs to the tuyere, which greatly reduce the service life of the desulphurization tuyere.
All damages to tuyere are started from the refractory castable cover, and the most frequent damage performs longitudinal cracks and perforation as well as rupture of tuyere’s refractory castable cover, therefore, our company has researched and developed a high-performance castable refractory to be used for the tuyere cover, which may efficiently slow down the damage process of tuyere so as to achieve the purpose of prolonging the tuyere’s service life.
In addition, the anti-thermal stress and destructiveness of tuyere often relate to performance of the refractory materials. However, the perfect matching configuration can also result in greater function. In order to achieve better integrated anti-thermal stress of the tuyere, our company has studied the influence on tuyere internal geometric configuration and successfully developed the tuyere by improving the geometric format arrangement of the steel pipes structure and supporting the steel structure, and greatly enhanced it’s service life.
 

Item

Index

Chemical composition (%)

Al2O3

≥60%

B.D (g/cm3)

110℃×24hr

≥2.6

M.O.R(MPa)

110℃×24hr
1100℃×3hr
1500℃×3hr

≥7
≥8
≥10

C.S(MPa)

110℃×24hr
1100℃×3hr
1500℃×3hr

≥50
≥60
≥80

L.C.(%)

1500℃×3hr

0~+0.2

 
 
 

Converter

Magnesia carbon brick
Large-face patching mix
Gunning mix for converter
Patching brick
Stopping-slag peller
Taphole brick & ...
Caustic Calcined ...
Modification agent...
Coating magnesia granule
Lance pipe in hot metal ...

Electric Arc furnace
Magnesia carbon brick...
Dry ramming mix for ...
Gunning mix for EAF ...
Taphole sleeve brick...
Taphole filling mix for EAF

Ladle
Magnesia carbon brick...
Aluminum magnesia carbon brick ...
Castable mix for ladle...
Patching mix for ladle
Chrome diversion agent
……

Continuous casting
Tundish

Castable mix for tundish...
Dry vibrating mix for...
Gunning (coating) mix for...
Nozzle block and its filler
Precast unit for ...
……

 
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